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Rigid Mailer Boxes

Whether you are a retailer or a manufacturer, we offer custom rigid mailer boxes that suit your needs. Our high-quality custom mailing boxes offer outstanding protection and unrivaled durability. We use only the best materials and produce reliable quality. Custom Rigid Mailer Boxes ship your products safely and securely. These boxes are strong, with a tear strength, and do not flex when weight is applied. The box features high-quality materials. It protects your items from moisture, rain, and other weather conditions. Our custom rigid mailer boxes are a great way to send products, samples, or other items for shipping. These all-purpose corrugated boxes are made from 100% recycled materials and have double-walled sides for added strength, making them durable and lightweight. The flat locking tabs make them easy to assemble, while the pre-cut flaps and folds make assembly even easier!

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Featured Brands

Stock Type & Thickness
Cardboard
We use eco-friendly cardboard materials designed to minimize environmental impact and reduce waste.
Kraft
Kraft paper is a sturdy, durable, and dependable material used across multiple industries.
Rigid
Rigid material is highly protective, cost-effective, and recyclable, offering maximum durability and security.
Corrugated
Corrugated material is customizable, cost-effective, and sustainable, making it an excellent choice for branding and shipping.
Finishing Assortment
Foil Stamping
Enhance your product packaging with our premium foil stamping for a sophisticated touch.
Spot UV
Our high-gloss UV coating enhances shine and provides a sleek, protective finish to your printed materials.
Gloss
Our glossy finish adds a sleek, eye-catching shine to your packaging.
Holographic Foiling
Holographic foil refracts light, creating a stunning rainbow effect from different angles.
Embossing
Our embossing technique captures the finest details, adding depth and elegance to your packaging.
Debossing
Our debossing technique imprints unique graphics into your packaging, creating a refined and tactile effect.
Matte
Our matte finish reduces the visibility of fingerprints and smudges, keeping your packaging looking clean and refined.
Soft Touch Lamination
We apply a soft-touch lamination that adds an extra layer of protection, preventing toner chipping.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

Custom Rigid Mailer Packaging Boxes Wholesale

Custom Boxes Zone supplies custom boxes for packaging equipment and products safely, efficiently, and economically. We supply a range of heavy-duty rigid mailer boxes suited to varying equipment weights. We have solutions for businesses with high volume but low-value goods delivery and supply boxes of all shapes and sizes!

Our boxes are made from rigid corrugated boards that withstand most handling abuses in warehouses or transit. Each box includes a cardboard insert for added rigidity, two pre-punched corner holes for box assembly, a flat closure flange on every box end, and an edge band on every interior side panel. All our boxes are made here in the USA, and we include FREE STANDARD SHIPPING!

Our boxes fit everything from odd shaped items to large boxes for cargo. No need to overthink. Just give us a ring!

Innovative Packaging with Custom Rigid Mailer Boxes

Create impressive packaging for your products with Custom Rigid Mailer Boxes that will make your items stand out amidst the regular brown boxes and surely catch the attention of buyers who are always looking out for something new. Custom rigid mailer boxes offer an ideal solution without compromising design or budget! From cardboard boxes to custom rigid mailers, we have all the packaging solutions to help you make your clients happy!

We have all the necessary box components and accessories, including cardboard interiors, folded flaps, corrugated boards, and even gift wraps. We provide top quality packaging transport solutions for our clients. Our mission is to ensure customer satisfaction!

Now, with Custom Boxes Zone, you'll have no problem finding the perfect package for any small and large items in your home or office. Our online catalog has the best options for cardboard mailing boxes in different shapes and sizes for you to choose from. Let us help you turn a tedious job into an easy one!

Easy to Use Rigid Mailer Packaging Boxes

Our rigid mailer packaging boxes are the most secure, easy to use boxes you'll find. They're great for shipping small, fragile items and are especially useful when you need to ship items that are too large or heavy for regular envelopes.

These boxes have a rigid construction. So, they're durable and long-lasting. Their interlocking tabs mean you can easily pack your goods without worrying about them coming loose in transit. And the open-ended design makes it easy to access what's inside without completely removing the box.

The best part? We offer free shipping on orders over $50!

Durable and Eco-Friendly Option for Rigid Mailer Boxes Wholesale

Our team use high-quality corrugated cardboard. It protects your products from any damage during transit or handling. However, they are also 100% recyclable. You can rest assured that your business is doing its part to protect the nature. Yet, our durable, eco-friendly rigid mailer boxes wholesale are 100% recycled content. It makes them an excellent choice for eco conscious trades. Thus, they are extremely affordable too!

Customization That Adds Value To Your Business

Buy your custom boxes now. Just a few clicks is all it takes to design your custom box. If you're taking up a new sport or hobby or want to increase the impact of your business, then custom boxes are ideal for you!

Our rigid mailers are manufactured from cross-laminated kraft and assembled using the best die-cutting machines in the industry!

The custom boxes look professional and always get your products to you in pristine condition. No more worries about product damage or delays due to missing products! You'll save money on the postal service too!

Get sturdy, solid packaging containers for your products and services to reach out to the entire world.

Standard and Unique Sizes of Rigid Mailer Boxes

Custom boxes zone lets you design the perfect package for your product with any box size and material. So, as your needs change, the size of your box too! Thus, your customers know that you care about them. It helps them trust you more the next time.

We offer custom-sized boxes from various materials and colors to ensure our customers get the best shipping boxes they need.

Rigid Mailer Boxes with Logo - More than 100 Design Ideas to Choose From

Take a load off. We allow you to customize your order by design. Determine which box you need. Use our handy tool that asks the right questions. Thus, it recommends the best solution to you. We offer hundreds of standard and custom sizes of cardboard mailing boxes. Thus, you'll find the perfect match for your item.

Moreover, we are constantly creating new designs and updating our catalog too. So, we can make if you are looking for something different.

We provide our customers with exactly what they want in rigid mailer boxes with logo. It doesn’t matter how detailed your request may be. Our team will work with you to find the perfect match.

Custom Printed Rigid Mailer Boxes - Get Unmatched Quality From Custom Boxes Zone

We make all of our custom printed rigid mailer boxes out of premium materials designed by some of the top designers in the industry from all over the world. Our team also works hard to bring you to price points that work for everyone while simultaneously delivering high quality standards and efficiency!

When you choose us as your provider, you'll get the following:

  • High-quality materials and construction
  • Customization options that cater to your needs and budget
  • A quick turnaround time so you can get your products shipped off faster than ever before

Stop guessing and start getting the right size boxes. Custom Boxes Zone's easy-to-use website provides a list of sizes available in the materials you need (e.g., corrugated card, kraft board) and product types (e.g., flat pack, ready to assemble). You can even sort your results by size and material type for convenience. After finding your exact box size, add it to your cart!

Use Custom Boxes Zone's free tool to determine how much each box type will cost. You can spend money on custom boxes once you know what you need. Free and easy - we don't charge a cent until you order your product, so there is no risk of losing money on unnecessary materials.

Order Rigid Mailer Boxes Online - Highly Recommended For Shipping Fragile Items

If you're shopping for a sturdy, reliable way to ship your fragile goods, Order rigid mailer boxes online. At Custom Boxes Zone, we offer top-quality products at affordable prices—and our rigid boxes are no exception!

Our rigid mailer boxes are made from a high-quality material durable enough to protect whatever you're shipping. The inner walls are padded with foam or bubble wrap to ensure your items arrive safely and soundly, while the outer shell is made from sturdy corrugated cardboard. The box can be customized with your own design or branding elements. You can add a personal touch to each box shipped from your business.

We offer these boxes in a range of sizes and shapes so you can find what you need for your particular shipment. Pick one up today and get it delivered straight to your door!

Customer questions & answers

Jacky Chan

Since 2012

Thank you very fast shipping from Poland only 3days.

December 4, 2020 at 3:12 pm

Reply
Ana Rosie

Since 2008

Great low price and works well.

December 4, 2020 at 3:12 pm

Reply
Steven Keny

Since 2010

Authentic and Beautiful, Love these way more than ever expected They are Great earphones

December 4, 2020 at 3:12 pm

Reply

Customer reviews

4.8 out of 5
5 star
50%
4 star
25%
3 star
45%
2 star
65%
1 star
85%
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To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail—colors, design alignment, and overall look—before final production. We only proceed once you approve the design.

Get Instant Custom Quote

Additional Options
Upload Your Design/Artwork
Allowed types: JPEG, PNG, PDF, AI, PSD, CDR, WEBP, SVG,