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Custom Hat Boxes

Custom hat box packaging is not just about covering your product; it has a chance to make the first sight, which is creating an unforgettable brand identity. Using the modern and environmentally friendly materials and coming up with the appropriate designs used in hat packaging is helpful since the custom hat boxes will be easily distinguished by customers in the retail stalls.

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Stock Type & Thickness
Cardboard
We use eco-friendly cardboard materials designed to minimize environmental impact and reduce waste.
Kraft
Kraft paper is a sturdy, durable, and dependable material used across multiple industries.
Rigid
Rigid material is highly protective, cost-effective, and recyclable, offering maximum durability and security.
Corrugated
Corrugated material is customizable, cost-effective, and sustainable, making it an excellent choice for branding and shipping.
Finishing Assortment
Foil Stamping
Enhance your product packaging with our premium foil stamping for a sophisticated touch.
Spot UV
Our high-gloss UV coating enhances shine and provides a sleek, protective finish to your printed materials.
Gloss
Our glossy finish adds a sleek, eye-catching shine to your packaging.
Holographic Foiling
Holographic foil refracts light, creating a stunning rainbow effect from different angles.
Embossing
Our embossing technique captures the finest details, adding depth and elegance to your packaging.
Debossing
Our debossing technique imprints unique graphics into your packaging, creating a refined and tactile effect.
Matte
Our matte finish reduces the visibility of fingerprints and smudges, keeping your packaging looking clean and refined.
Soft Touch Lamination
We apply a soft-touch lamination that adds an extra layer of protection, preventing toner chipping.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

Hat Boxes The Perfect Fit for All Occasion

Hats have different forms and dimensions, and their packaging not only has to preserve the product itself but also to be in harmony with the type of the hat. Custom hat boxes wholesale can be specially designed to fit any kind of hat and can range from simple caps to broad-brimmed hats.

 Popular shapes and designs for custom hat boxes include:

  • Two-piece boxes: Especially suitable for fancy hats and gift accessories.
  • Auto-lock bottom boxes: Quick to construct, and ideal for mass production.
  • Round boxes: Traditional favorite for high quality head wears.
  • Hexagon and pentagon boxes: Complex shapes that add value to the looks of your product and make them stand out.

Packaging with Premium Add-Ons

Thinking of how to enhance your custom hat packaging? Another aspect to think about is gifting embellishments that provide an opulent appeal to your boxes. Apart from beauty, these features give a touch of class to your Personalized hat boxes making your goods appear to be more valuable than the rest. Some popular add-ons include:

  1. Spot UV Coating:

Applies a high-gloss-wet finish on selected sections of the packaging like your logo to enhance visibility.

  1. Embossing/Debossing:

These techniques build designs on the box surface to be higher or lower than the other areas and also give the box a texture.  

  1. Foil Stamping:

Logos and other design elements can also be wrapped with gold or silver foil for a luxury and sophisticated appearance.  

  1. Window Die-Cuts:

A clear glass at the center of the box gives a glimpse of the hat, which makes the buyer more intrigued and will in turn, purchase the hat.

Eco-Friendly Packaging for Sustainability

This has made it very important for brands to engage in the use of eco-friendly packaging solutions as sustainability grows to be a concern to consumers. The use of recyclable and biodegradable material to make custom hat boxes not only protects the environment but also appeals to consumers who are environmentally conscious.

When selecting materials, it is not complicated to prioritize eco-kraft or cardboard options without compromising on quality. This makes it easier for you in the long run because, by Custom hat box packaging your products in a way that reflects your sustainability values, you are sure to get the kind of customers who are aware of the consequences of wasting our natural resources.

Picking Your Custom Hat Packaging

The box design should, therefore, incorporate personalization details that will make the Personalized hat boxes unique. The right color can go a long way to make your packaging easily recognizable to your customers. Here are some key customization options:

Colors and Artwork: Select attractive colors and designs that reflect the brand, and capture the theme of the brand being advertised.

Logos and Branding: Make sure to use your logo and put all your marketing messages in places where they are easily visible.

Finishes and Textures: Choose gloss or matte lamination for an uplifting look and enhance messaging with static or thermo elements such as embossing or debossing for a great unboxing experience.

Printing Techniques That Breathe Life to Your Designs

This may sound obvious, but regardless of how good your concepts are, it’s the printing that will be determining the look of the packaging. Popular printing techniques for custom hat boxes include:

  • Offset Printing: Suitable for use in high quantities, offset printing is accurate in terms of color reproduction.

  • Digital Printing: Best for short production runs and where the job needs to be done in a short amount of time, digital printing is bright and flexible. 

  • Screen Printing: Ideal for designs in large sizes and logos, the method yields a thick and bright finish.

Why It Is Time to Bet on Custom Hat Boxes for Your Brand

Aside from protection, custom hat boxes have other benefits that are worth considering. It is an effective promotional strategy that aids in creating awareness. We know what is important to you. It could be sustainability, luxury, or practicality the right packaging puts your product on another level and provides a great experience to the end consumer.

Order Now and Get the Best

If you are lost on selecting the best solution for your requirement of hat boxes than you need not to worry as you are at the right place. Your hat box packaging issues are solved here with the least interference to your pocket.

Customer questions & answers

Jacky Chan

Since 2012

Thank you very fast shipping from Poland only 3days.

December 4, 2020 at 3:12 pm

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Ana Rosie

Since 2008

Great low price and works well.

December 4, 2020 at 3:12 pm

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Steven Keny

Since 2010

Authentic and Beautiful, Love these way more than ever expected They are Great earphones

December 4, 2020 at 3:12 pm

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To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail—colors, design alignment, and overall look—before final production. We only proceed once you approve the design.

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Additional Options
Upload Your Design/Artwork
Allowed types: JPEG, PNG, PDF, AI, PSD, CDR, WEBP, SVG,

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